China Custom China Manufacturer OEM Electric Reducer K Series Helical Bevel Gear Box with 1 Year Guarantee gearbox and motor

Product Description

China Manufacturer OEM Electric Reducer K Series Helical Bevel Gear Box With 1 Year Guarantee

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Technical data

 

Product Name China Manufacturer OEM Electric Reducer K Series Helical Bevel Gear Box With 1 Year Guarantee
Power 0.12KW~160KW    
Torque 9.9N · m ~ 44822N · m
Output speed 0.08 ~ 267r/min
Gear material 20CrMnTi alloy steel
Gear Processing   Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CZPT ,etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 95%~96% (depends on the transmission stage)
Bearing output mode Vertical output
Installation type and output mode Bottom seated type  flange type installation, solid,hollow shaft output.
Input mode Direct motor, shaft input and connecting flange input
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

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Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

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Application: Motor, Machinery, Agricultural Machinery, Industrial Automation Equipment, Chemical Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Vertical Axis Output
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

helical gearbox

Precision and High-Accuracy Applications of Helical Gearboxes

Helical gearboxes are well-suited for precision and high-accuracy applications due to their unique design and performance characteristics:

  • Helical Gearing: The helical gears in these gearboxes offer smooth and continuous meshing, resulting in reduced backlash and improved positioning accuracy.
  • Efficiency: Helical gearboxes are known for their high efficiency, which minimizes energy losses and heat generation. This is crucial for maintaining precision in applications where even small deviations can have significant impacts.
  • Noise and Vibration: The helical gear tooth engagement helps in reducing noise and vibration levels, making them suitable for environments where quiet operation is required.
  • Load Distribution: Helical gears distribute load across multiple teeth, minimizing localized wear and extending the lifespan of the gearbox.
  • Smooth Motion: Helical gearboxes provide smoother motion transitions, which is crucial in precision applications where jerky or sudden movements are undesirable.
  • Positional Accuracy: The reduced backlash and improved meshing characteristics of helical gears contribute to higher positional accuracy, making these gearboxes ideal for applications such as CNC machines, robotics, and medical equipment.
  • Compact Design: Helical gearboxes can achieve high gear ratios in a relatively compact form factor, making them suitable for applications where space is limited.

Examples of precision applications where helical gearboxes are commonly used include CNC machining, robotics, semiconductor manufacturing, medical equipment, and metrology devices. The combination of efficiency, smooth operation, and accuracy makes helical gearboxes a preferred choice for achieving consistent and reliable performance in such applications.

helical gearbox

Software Tools for Simulating Helical Gear Behavior

Several software tools are available for simulating the behavior of helical gears under different conditions. These tools aid engineers in designing and analyzing helical gear systems for optimal performance and reliability. Some notable software tools include:

  • KISSsoft: KISSsoft is a widely used software for the design and analysis of mechanical components, including helical gears. It offers comprehensive calculations for gear geometry, load distribution, contact stresses, and more. The software assists in optimizing gear designs and predicting their behavior under various operating conditions.
  • AGMA Rating Suite: The American Gear Manufacturers Association (AGMA) offers software tools that follow AGMA standards for gear design and analysis. These tools provide accurate calculations for gear rating, efficiency, and durability under different load scenarios.
  • ANSYS Mechanical: ANSYS Mechanical is a versatile simulation software used for finite element analysis (FEA) of mechanical systems, including helical gears. It allows engineers to perform detailed stress and deformation analysis, simulate contact patterns, and assess the effects of different loads and boundary conditions.
  • Gleason CAGE: Gleason’s Computer-Aided Gear Engineering (CAGE) software specializes in gear design and optimization. It offers advanced tools for gear tooth profile generation, simulation of meshing behavior, and optimization of gear parameters.
  • MAGMA Soft: MAGMA Soft provides casting simulation software that can be used to predict the solidification behavior and mechanical properties of casted gear components, which is essential for ensuring quality and performance.
  • Siemens NX: Siemens NX software includes gear design and analysis capabilities, allowing engineers to simulate gear behavior, calculate load distribution, and optimize gear designs within a comprehensive CAD/CAE environment.

These software tools enable engineers to model and analyze helical gears in a virtual environment, helping them make informed design decisions, optimize gear geometry, and assess gear performance under different conditions. By utilizing these tools, engineers can create reliable and efficient helical gear systems for various industrial applications.

helical gearbox

Noise and Vibration Levels in Helical Gearboxes

Helical gearboxes are known for their relatively low noise and vibration levels compared to some other types of gears. However, there are still certain factors that can influence the noise and vibration levels in helical gear systems:

  • Helix Angle: The helix angle of helical gears helps to distribute the load over multiple teeth, reducing impact forces and resulting in smoother meshing. This contributes to lower noise and vibration levels.
  • Precision Manufacturing: High-precision manufacturing processes can ensure better gear tooth geometry and minimize irregularities that could lead to noise and vibration.
  • Lubrication: Proper lubrication is crucial for reducing friction and damping vibrations between gear teeth. Insufficient or improper lubrication can lead to increased noise levels.
  • Alignment: Proper alignment of gears is essential to minimize misalignment-induced noise and vibration. Misalignment can cause uneven tooth contact and lead to increased noise and vibration.
  • Load Distribution: Helical gears distribute loads over multiple teeth, which helps in reducing localized stresses and vibrations that could cause noise.
  • Material Quality: High-quality materials with good damping properties can help absorb vibrations and reduce noise transmission.
  • Operating Conditions: Factors such as operating speed, load, temperature, and gear backlash can influence noise and vibration levels.

Overall, helical gearboxes are designed to provide smoother and quieter operation compared to other gear types. However, the noise and vibration levels can still vary based on design, manufacturing quality, and operational factors. Engineers can optimize gear design and operating conditions to achieve the desired noise and vibration characteristics for specific applications.

China Custom China Manufacturer OEM Electric Reducer K Series Helical Bevel Gear Box with 1 Year Guarantee   gearbox and motor	China Custom China Manufacturer OEM Electric Reducer K Series Helical Bevel Gear Box with 1 Year Guarantee   gearbox and motor
editor by CX 2024-05-15

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