China manufacturer ZD Helical Gear Planetary Gear Box (750W Servo Motor) with Good quality

Product Description

Helical Gear High Precision Planetary Gear Box For Servo Motor Small Gearbox manufacture

ZDR: Helical Gear High Precision Planetary Gear Box
High precision planetary gearbox matched with serve motor, stepping motor are widely used. Lowest backlash<3"); High output torques; High efficiency(96%); Honed toothings; 22 ratios I=3, …., 512; Low noise(<65dB(A)); Any mounting position; Easy motor mounting; Life time lubrication; Figure diameters 40, 60, 80, 120, 160mm. More options.

Company Information

FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge. 

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you !

Application: Power, MACHINE
Phase: Single
Core: NONG
Cooling Method: Oil-immersed Type Transformer
Winding Type: NONG
Certification: CCC
Customization: helical gearbox

Software Tools for Simulating Helical Gear Behavior

Several software tools are available for simulating the behavior of helical gears under different conditions. These tools aid engineers in designing and analyzing helical gear systems for optimal performance and reliability. Some notable software tools include:

  • KISSsoft: KISSsoft is a widely used software for the design and analysis of mechanical components, including helical gears. It offers comprehensive calculations for gear geometry, load distribution, contact stresses, and more. The software assists in optimizing gear designs and predicting their behavior under various operating conditions.
  • AGMA Rating Suite: The American Gear Manufacturers Association (AGMA) offers software tools that follow AGMA standards for gear design and analysis. These tools provide accurate calculations for gear rating, efficiency, and durability under different load scenarios.
  • ANSYS Mechanical: ANSYS Mechanical is a versatile simulation software used for finite element analysis (FEA) of mechanical systems, including helical gears. It allows engineers to perform detailed stress and deformation analysis, simulate contact patterns, and assess the effects of different loads and boundary conditions.
  • Gleason CAGE: Gleason’s Computer-Aidedhelical gearbox

    Key Factors for Selecting a Helical Gearbox

    Choosing the right helical gearbox for an application involves considering several key factors:

    • Load and Torque: Evaluate the maximum load and torque requirements to ensure the gearbox can handle the application’s demands.
    • Speed Range: Determine the required speed range and ensure the gearbox’s gear ratios can accommodate it.
    • Efficiency: Helical gearboxes are known for their high efficiency. Select a gearbox with efficiency ratings that meet your application’s needs.
    • Space Constraints: Consider the available installation space and choose a compact gearbox that fits within the available dimensions.
    • Mounting Position: The mounting position affects lubrication, cooling, and overall performance. Ensure the gearbox is suitable for the desired mounting orientation.
    • Service Life: Choose a gearbox with a service life that matches your application’s expected lifespan.
    • Backlash: Evaluate the allowable backlash, which affects precision and positioning accuracy.
    • Noise and Vibration: Assess the acceptable noise and vibration levels and choose a gearbox with suitable characteristics.
    • Environmental Conditions: Consider factors like temperature, humidity, and dust levels to ensure the gearbox can operate reliably in the application environment.
    • Maintenance: Factor in maintenance requirements and choose a gearbox with manageable maintenance needs.
    • Cost: Balance performance with budget constraints to find a gearbox that offers the best value for your application.

    By carefully evaluating these factors, you can select a helical gearbox that optimally meets your application’s requirements and ensures efficient and reliable operation.

    Gear Engineering (CAGE) software specializes in gear design and optimization. It offers advanced tools for gear tooth profile generation, simulation of meshing behavior, and optimization of gear parameters.

  • MAGMA Soft: MAGMA Soft provides casting simulation software that can be used to predict the solidification behavior and mechanical properties of casted gear components, which is essential for ensuring quality and performance.
  • Siemens NX: Siemens NX software includes gear design and analysis capabilities, allowing engineers to simulate gear behavior, calculate load distribution, and optimize gear designs within a comprehensive CAD/CAE environment.

These software tools enable engineers to model and analyze helical gears in a virtual environment, helping them make informed design decisions, optimize gear geometry, and assess gear performance under different conditions. By utilizing these tools, engineers can create reliable and efficient helical gear systems for various industrial applications.

Available

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Customized Request

helical gearbox

Differences Between Helical Gearboxes and Spur Gearboxes

Helical gearboxes and spur gearboxes are two common types of gearboxes used in various applications. Here are the key differences between them:

  • Tooth Design: The main difference between helical and spur gearboxes lies in their tooth design. Helical gearboxes feature helical teeth that are cut at an angle to the gear axis, while spur gearboxes have straight-cut teeth that run parallel to the gear axis.
  • Engagement: Helical gearboxes offer a gradual and smooth engagement of teeth due to their helical tooth design. This results in reduced noise and vibration compared to spur gearboxes, which can have more abrupt and noisy tooth engagement.
  • Load Distribution: Helical gearboxes have a higher contact ratio between teeth at any given time, which leads to better load distribution across the gear teeth. Spur gearboxes, on the other hand, have fewer teeth in contact at a time, potentially leading to higher stress on individual teeth.
  • Efficiency: Helical gearboxes tend to be more efficient than spur gearboxes due to the helical tooth design, which reduces friction and energy losses during gear meshing. The gradual engagement of helical teeth contributes to this higher efficiency.
  • Noise and Vibration: Helical gearboxes generate less noise and vibration compared to spur gearboxes. The helical tooth design and smooth engagement help in reducing the impact of gear meshing on overall noise levels.
  • Applications: Helical gearboxes are commonly used in applications that require higher torque and smoother operation, such as heavy machinery, automotive transmissions, and industrial equipment. Spur gearboxes are suitable for applications with moderate loads and where noise considerations are not critical.

Overall, helical gearboxes offer advantages in terms of efficiency, load distribution, and noise reduction compared to spur gearboxes. However, the choice between the two depends on specific application requirements and factors such as torque, speed, space constraints, and noise considerations.

China manufacturer ZD Helical Gear Planetary Gear Box (750W Servo Motor)   with Good quality China manufacturer ZD Helical Gear Planetary Gear Box (750W Servo Motor)   with Good quality
editor by CX 2023-09-01

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