Custom pulley

Custom Pulleys
Ever-power gets the expertise and technical features to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it’s technically feasible, we are in a position to produce it regardless of what size, material or detail required. Furthermore to aid with your tasks Ever-power can produce a prototype in addition to any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You can also design your personal pulley model using our customized 3D Model Configurator . Download your model or submit it for a free quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum may be the standard steel for all share pulleys & most custom pulleys. However, there are a variety of other materials and completed such as metal or hard anodized aluminium that your application may require. Ever-power uses CNC technology and an experienced manufacturing team to create your customized pulleys with the quickest turnaround amount of time in the industry. Watch our Materials and Finishes
We offer pulleys in various diameter sizes, which range from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We can also manufacture pulleys utilizing a variety of other components such as for example steel, bronze, plastic, aluminum, and brass.
We provide assistance through the design phase of consumer orders, to help our customers obtain the most cost effective and efficient pulley or sheave style.
We utilize the latest inspection equipment that helps us to maintain quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing nonstandard parts often equate to “custom” parts. Custom parts mean a complete host of points that a lot of manufacturers can’t afford; things like particular tooling, manufacturing, and procedures. These special extras needed to create custom parts mean a protracted lead time and, ultimately, increased prices.
For a number of companies, creating custom parts is handled in specifically this way. At Torque Transmissions, however, we have a different way of handling customized parts that makes better sense for our business and for our clients businesses.
At Torque Transmission we use a PULL production procedure. Pull-through production is seen as a smaller sized batches, quick responses to customer demands, and smooth product flow. This kind of creation is an exemplory case of lean manufacturing and is the key reason why we are able to make orders to consumer specifications.
What characterizes the type of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what’s ordered
Same production process as is standard
Standardized tooling: we use our standard mold base system to make unique mold tooling, which results in a very quick set up
Customer’s due date places the purchase in the production schedule
Once an order is started it movements through the manufacturing process without delays or queues
Pull-through production of this kind facilitates product customization because the products are made when they are ordered. This enables us to offer products which will meet a customer’s requirements, rather than offering standard products that may not meet up with the needs of a customer or do the job 100%.

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