spiral bevel gearbox

Ever-Power – The high performance bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox has been developed with a particular torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid design ensures highest functionality whilst getting space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disk (with or without shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
All of these options are made feasible by a modular design concept that begins with a cubic housing.
The EP-Series can be an extremely versatile products, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmitting, high torque, or powerful applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Features
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your machine style.
Below is a selection of EP-Series gearboxes. You will find the full product line, with technical specs and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly structure and adaptability. The efficient and reliable top performer is obtainable in different versions. Like all Ever-Power spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc tooth according to Ever-Power. For clients, this means better toothing quality and precision along with even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by top quality and robust overall performance by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the wheel are generally made with Ever-Power spiral gearing offering a silent, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding includes strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for transmission of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox manufactured according to client requirements.
Our spiral bevel gearboxes could be supplied with up to four shafts, hollow shaft and with an output torque as high as 1,000 Nm and can end up being fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and will be provided in a hygienic edition with a lubricant accepted for the meals industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. When there is a need for special shafts or flanges, we’ve great experience in adapting gearboxes – also in smaller quantities – or in designing particular gearboxes for instance with gear housings in stainless or as precision gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the distinctions in helix angles, they can be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture services for straight bevel gears have become rare and the fact that directly bevel gears teeth can’t be polished, making spiral bevel gears which may be polished superior when it comes to noise decrease, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally categorized by their manufacturing methods, namely the Gleason technique and Klingelnberg method, which each possess differing teeth designs, and presently most gears use the Gleason method. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make us extremely flexible and responsive. We interact together with you, providing guidance and assistance for your unique program, guiding you through concept, design and produce according to your individual requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for operation at high temperatures
Versions for particular requirements such as ATEX or for make use of in the meals industry
Various corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time by being extremely precise with suprisingly low backlash and very low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are thoroughly spaced to allow lubricants to become spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted via a unique, adjustable locknut style.
Spiral bevel gears are designed for applications that want high quickness and high torque power. They can help cut customer costs by providing long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced risk of overheating. Curved tooth and deeper traction between those tooth ensures higher asset availability to boost flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-level angle. The teeth are designed with hook curve to provide better versatility and traction. Although they could be considered a hypoid equipment, they have no offsets, which indicates they’ll not slip during procedure. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.

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