zero backlash planetary gearbox

The high-end economy lines GSN & GFE combine zero backlash planetary gearbox powerful with financial efficiency: both lines are also built with helical ground gears, ensuring the very least noise level and smooth running. The full needle bearing offers been especially made to reach high torques that defeat the competition for systems of the same size. All planetary carriers are produced as a cage made from solid materials. This increases quiet operating characteristics while at exactly the same time improving positioning precision and reducing backlash. Yet another shaft sealing ring ensures maximum dust and splash water protection in accordance with protection class IP65 in all lines.
One way to reduce backlash is by using precision gears. The focus on production in precision gears is certainly tighter tolerances, so all over the gear will be a tighter, more precise fit. And the tighter fit means much less play in the apparatus teeth, which may be the cause of backlash in the first place. Of course, precision gears are more costly, but if the application calls for high accuracy, then precision gearing could be the way to go.
From a gear design perspective, an easy way to reduce backlash is to ensure the teeth mesh tightly together. That is typically completed by shortening the center distance between gears. For pre-loading, this can be done utilizing a spring mechanism to hold the gears firmly set up. This also eliminates the play between the gear teeth and thus eliminates backlash.
Of course, the kind of gears used can also have a huge impact on the amount of backlash. So for example, some equipment types such as stress wave gears, or harmonic equipment drives, have zero backlash.

The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque values, the input stage can be dimensionally smaller compared to the output stage. Its short style makes the GSD series the perfect high-end gearbox for space limited applications. The low standard backlash of the GSD range makes it an ideal fit for highly powerful applications where highest positioning and acceleration accuracy is required. The flange output generates highest torsional rigidity. For the lodging of particularly high axial loads, taper roller bearings are optionally available in sizes with 90 mm diameter or higher. The GSB line means high performance in mixture with low backlash and high precision. Its robust, one-piece housing allows for a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL line offer the same advantages as the GSB series; the right angle shape makes the GSBL collection an ideal match for all dynamic applications where space is limited.

Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies tend to increase backlash.
AC motors and gear motors include single-stage motors used in combination with a single-stage AC power and three-stage motors used with a three-stage AC power. A single-phase motor could be operated by simply linking it to a single-phase power supply via the provided capacitor. A three-phase motor will not need a capacitor. All you need is for connecting the motor right to a three-phase AC power supply.
The new planetary gearbox series includes the high-end gearbox lines GSD (flange equipment), GSB (inline) and GSBL (angle gear) along with the high-end economy GSN and GFE lines. Particularly ideal applications for the brand new range are those that place the best demands on positioning accuracy, operating noises, working smoothness, bending rigidity and transmitted torque. The planetary gears are created to meet the highest production requirements – all lines are equipped with precision surface helical gearing, single-piece planetary carriers and full needle bearings.

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